GBN Instant Steam Generator System
For maximum efficiency, ultra-low emissions and reduced nitrogen oxides (NOx).
The steam is produced in 15 to 30 seconds of operation, control and intelligent technology for the combustion of planar, pre-mixed with the recovery of the condensation of two stages.
The solution is ideal for industries which require the following:
The steam immediately
Low fuel consumption
The reduction of emissions
Quiet operation
High operational reliability
Reduce emissions, increase efficiency and optimize operating costs.
The Steam Generator of the Instant Condensation, GBN has been designed with a combustion technology to fly an ultra-low-nitrogen, comprised of tens-of-thousands-of-microchamas combined with a body of a hollow, water-cooled.
This system reduces emissions of nitrogen oxides (NOx) to be less than 30 mg/m3, and in all situations due to a strict environmental standards, as it reaches the thermal efficiency of up to 102%.
For industrial operations that require reliability, thermal performance and environmental compliance, this is a solution that is designed to deliver results in technical and operational support.
Steam generation within 15–30 seconds after startup.
Lower response time means you have greater control over the transaction and a better use of energy.
The tubular structure with the beam provides the following:
- The high heat transfer coefficient
- The low water-holding capacity
- The production of steam for 15-30 seconds
- For a 20% reduction in the heat loss during the purge
- No-load loss of the pre-heating
- The operational efficiency of > 99%.
The technology, which reduces nitrogen oxides (NOx) in the source
The burning of a fully pre-mixed, combined with the rapid decrease of the temperature of the flame (300-400°C), which suppresses significantly the formation of oxides of nitrogen.
In addition to that:
- The temperature of the flue gas is reduced to less than 50°C)
- The recovery of the condensate in the two-stage
- The combustion of low-temperature service
- Emissions are stable in less than 30 mg/m3
High-performance structural engineering
Camera microcombustão the tube
Project is the potential for highly integrated and compact design, with a volume of approximately 70% of that of similar products in the market.
The system tubing with a special alloy and
- +300% for thermal conductivity,
- +200% increase in efficiency in the heat exchange
Condenser, the flow is laminar
- efficient Recovery of the latent
- Decrease of the temperature of the exhaust
- corrosion Resistance
Intelligent control and management for optimized performance
it allows the optimization of the operation and management of the technical and with greater accuracy. The system includes the following:
- Touch screen
- Self-diagnosis of a fault
- Fully automatic operation
- Adjustment is proportional to e (20%-100%)
- Technology in the IoT for the smart control group
- Mobile app and remote control from your computer
Quiet Operation
Fan low noise
Combustion is proportional
The noise level up to a maximum of 65 dB
Evaporation rating from 1 t/h to 20 t/h
Helps control acoustic
Technical Specifications
1 to 20 ton/h
Nominal Capacity
Fuel
Natural gas or LPG (liquefied petroleum gas
20% – 100%
The modulation of the charge
up to 102% of
Thermal efficiency
< 30 mg/m3
Emissions Nitrogen Oxides (NOx)
Engineering, Installation , and Support
The GBN-Engineering is done:
- Design solutions
- Sizing according to the demand
- Installation specialist
- Commissioning
- On-going technical support
Our team will assess your on-demand heat, and fits the model that’s right for your operation.
Frequently Asked Questions
The imager replaces the boiler in a conventional?
Depending on the application.
The Steam Generator Instant GBN is ideal for processes that demand is variable, a series of intermittent, or need for a quick start.
For a lot of industries, it can replace a conventional boiler with a significant reduction in fuel consumption and emissions.
The equipment meets the standards of the brazilian NR-13)?
Yes. The unit can be supplied with all of the technical documentation as required, to conform to the NR-13, including the following: the Medical-technical, ART, Manual operation, operating Procedures and inspection.
It is interesting to note that one of the advantages associated with the use of the steam generator is to be exempted from the framework to the requirements of the Regulatory Standard NR-13, which allows its installation anywhere in the plant without the need to attend to the specific requirements that apply to boilers and pressure vessels. Add to that the benefit does not require operator’s sole requirement is too often overlooked in the assessment conducted by the Ministry of Labour and Employment.
It should be noted, however, that all of the security features intrinsic to the system, will remain mandatory, and is effectively implemented, including the safety shut-off valve, tank level, and the rest of the components of protection, while ensuring operational integrity and compliance with technical standards, if appropriate.
What is the economy of fuel?
The thermal efficiency can be as much as 102% due to the condensation of the two-phase heat recovery.
The economy is dependent on the load, operating, and usage, but in the operations of the intermittent, the gain is significantly greater than that in the boiler and traditional.
The equipment requires a dedicated operator?
Don’t have to be.
The system is composed of:
- Operation is fully automatic and
- touch-Screen
- Self-diagnostics,
- Control is proportional to e
, Depending on the application and the requirements of local law, you may not be a need for dedicated operator on a full time basis.
Maintenance is a complex one?
No.
The burning of the positive and avoids the accumulation of carbon on the surfaces of the heat exchange, thus reducing the need for cleaning with.
Plus:
- modular Structure of
- the Components of a high-reliability
- Monitoring
That reduces the cost and time of a stop.
Speak to our Team